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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Process Safety Engineering Fundamentals | 15-20% | - Thermodynamics and Reaction Hazards - Equipment Design and Integrity - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics |
| Risk Assessment and Analysis | 20-25% | - Layer of Protection Analysis (LOPA) - Fault Tree Analysis (FTA) - Bow-Tie Analysis - Hazard and Operability Analysis (HAZOP) - Event Tree Analysis (ETA) - Quantitative Risk Assessment (QRA) - Hazard Identification (HAZID) |
| Regulatory Compliance and Auditing | 5-10% | - EPA RMP Regulations - Compliance Verification Methods - International Process Safety Standards - OSHA PSM Requirements - Process Safety Auditing Techniques |
| Process Safety Management Systems | 15-20% | - Elements of PSM Systems - Continuous Improvement Frameworks - Policy and Strategic Planning - Management Leadership and Commitment |
| Emergency Planning and Response | 5-10% | - Emergency Response Planning - Containment and Mitigation Barriers - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) |
| Management of Change (MOC) | 8-12% | - MOC Process Requirements - Technical Review and Risk Assessment - Personnel and Organizational Changes - Temporary vs. Permanent Changes |
| Operating Procedures and Practices | 10-15% | - Safe Work Practices - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) - Operations Training and Competency - Permit-to-Work Systems |
| Incident Investigation and Learning | 10-15% | - Trending and Performance Metrics - Investigation Report Development - Root Cause Analysis Methods - Lessons Learned and Knowledge Management - Incident Classification and Severity |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. When should worker refresher training be done? (select all that apply)
A) After the Process Safety program audit
B) When there is a gap between a worker's knowledge and the knowledge needed to do a job
C) When production schedules permit
D) Before implementation of a process change
E) When training is required by law or regulation
2. Which of the following conditions could indicate performance problems in a plant's Asset Integrity program?
(select all that apply)
A) The rotating equipment is vibrating excessively
B) An operator can identify each piece of equipment on the maintenance schedule and explain what is planned
C) The metrics report related to Asset Integrity performance is 9 months out of date
D) Piping handling hazardous material within a containment area is not on the inspection list
3. Which of the following considerations should be addressed when developing a process safety Audit system?
(select all that apply)
A) Performing audits
B) Documenting audit results
C) Scheduling audits
D) Staffing of audit teams
4. The Accident Pyramid indicates:
A) How Murphy's law operates
B) That for every minor accident there are many accidents of greater consequences
C) That for every accident fatality there are many "near misses"
D) A graphical illustration of major incidents
5. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)
A) Stress corrosion cracking
B) Pitting corrosion
C) Galvanic corrosion
D) Uniform corrosion
Solutions:
| Question # 1 Answer: A,B,D,E | Question # 2 Answer: A,C,D | Question # 3 Answer: A,B,C,D | Question # 4 Answer: C | Question # 5 Answer: A,B |
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